Why Omnimask
Why did we develop OmniMask?
WE SAW PROBLEMS WITH EXISTING MASKS
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Clear Face
TALK ABOUT VOICE
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TALK ABOUT THE VALUE OF SEEING THE FACE, EXPRESSION, ETC
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TALK ABOUT DEAF COMMUNITY
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Unmatched Comfort
Silicone Comfort
OmniMask is made with silicone—the gold standard for wearer comfort and skin protection—instead of cheap thermoplastics used in other masks.
Made Extra Soft
Made from extra soft Shore 30A silicone—like nipples on baby bottles—OmniMask is noticeably more pliable and comfortable than masks made from Shore 50A thermoplastics.
Better Breathing
Dual airflows +200% larger than 3M and valves with ultra-low cracking pressure reduce breathing resistance and improve air flow.
Cool Inside
Dual inlets mounted rearward draw fresh, cooling air across the cheeks with every breath—a change that produces more cooling than the hot "filter forward" placement in other masks.
Keeps Skin Dry
Microtextured inner surfaces help prevent the build up of moisture where the mask touches the lipids of the skin (i.e., the octupus-suction-cup effect of some masks).
Light Touch
To help prevent muscle fatigue and pressure points, OmniMask is under 4 oz. — plus a small amount for whichever filters you use. (For example, 3M filters add about one ounce.)
Shore Testing for Unmatched Comfort
Silicone can be formulated for a specific softness represented by its target Shore A durometer rating—a standardized system for measuring the softness of rubbery materials. The higher the rating number, the harder the material.
We formulate the medical-grade silicone in OmniMask to a very soft Shore 30A rating. Through extensive testing, we found this value maximizes wearer comfort while preserving structural stability.
In contrast, all major-brand masks that we tested reported a semi-rigid Shore 50A-rating (akin to a pencil's pink eraser) due to their manufacture from more rigid oil-based thermoplastics. These masks tend to be stiffer and less conforming to the specific contours of a user's face, which negatively impacts both seal and comfort.
For comparison purposes, the following chart describes some common items and their Shore A ratings.
Broad Eyewear Support
ZZZ
OmniMask supports any almost eyewear you can throw at it—even an ophthalmoscope!
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Effective
Reports & Technical Data Sheets
Our E100 filters utilize the Technostat 150 Plus filter media. To our knowledge, the Technostat line represents a unique combination of best-in-class filtration and breathability. Attached below are test results.
Nelson Labs independent testing:
Bacterial Filtration Efficiency
Additional testing from U.S. distributor of Technostat 150 Plus:
T150 Plus technical data sheet with results from testing on TSI 8130 with 0.1 micron particles.
Flow vs. Penetration graph
Flow vs. Resistance graph
Independently Tested
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Adaptability
TALK ABOUT 3M ADAPTER
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TALK ABOUT HONEYWELL ADAPTER
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TALK ABOUT ADAPTER COMBO KIT
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TALK ABOUT HOW WE CONTINUE TO DEVELOP ADAPTERS
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Quality
Silicone vs Thermoplastic
OmniMask utilizes FDA-rated silicone, which is the material of choice for medical, baby, and other sensitive applications due to its advantages in safety, non-toxicity, and comfort. As a premium material, silicone is more expensive to purchase and process than other options, also requiring high-precision equipment for shaping and vulcanization. To reduce costs most mask makers replace silicone with Thermoplastic Elastomers (TPE), a class of materials used in products ranging from automotive parts to yoga mats. As it is an oil-based plastic, TPE tends to feel oily to the touch and less comfortable on skin than silicone.
Platinum vs Peroxide Silicone
The main body of OmniMask is made from platinum-cured silicone—the preferred material for medical, baby, and other high-purity applications due to the absence of post-curing byproducts.In contrast, an alternative and lower cost material, peroxide-cured silicone tends to generate volatile organic acids and other byproducts during the curing process. In addition to potential toxicological concerns, these and other post-curing impurities can lead to off-gassing and create a hazy appearance and oily feel.
Independently Tested
OmniMask utilizes only platinum-grade silicone manufactured by a reputable global supplier. Test articles from the manufacturer were evaluated by independent lab SGS with reference to ISO 10993 (Biological Evaluation of Medical Devices) with the following results:
- ISO 10993-5: 2009 - Test for in vitro cytotoxicity (Result: no cytotoxic potential)
- ISO 10993-10: 2010 - Test for irritation and skin sensitization (Result: no evidence of sensitization)
- ISO 10993-11: 2006 - Test for systemic toxicity (Result: nonpyrogenic)
- ISO 10993-12: 2012 - Sample preparation and reference materials
We publish the full set of independent test reports on our website.
Completely Latex Free
Early in development, beta testers suggested an improvement — the use of latex-free materials in our headgear and check valves — so we gladly made this change, resulting in a completely latex-free design.Through that process we realized the value of formally integrating customer feedback early and often into our designs and product roadmap. We find this level of listening helps us create better products that are more responsive to our customers' needs.
FDA Grade Polycarbonate
We use FDA-grade polycarbonate to form the optically clear face of OmniMask. Designed for use in medical products, this material meets the requirements of ISO 10993, which is the international standard for the Biological Evaluation of Medical Devices (comparable to GB/T 16886.1). The following are a list of the tests and results:
- ISO 10993-5: 2009 Test for in vitro cytotoxicity (Result: non-cytotoxic)
- ISO 10993-10: 2002 Test for irritation and skin sensitization (Result: 0% Sensitization Grade I)
- ISO 10993-11: 2006 Test for systemic toxicity (Result: meets requirements—no reactions greater than controls)
- ISO 10993-3: 2003 Test for genotoxicity, carcinogenicity and reproductive toxicity (Result: non-mutagenic in test species)
Factory Certified ISO 13485
ISO 13485 defines the Quality Management System requirements for the manufacture of medical products.
While meeting this standard is not required for mask manufacturing—or technically even for NIOSH approval—the silicone and polycarbonate portions of OmniMask are produced at facilities rated to this standard in order to help ensure the highest quality products.
NIOSH Info
Current NIOSH regulations interpret the federal statute on breathing protection to prevent the review or approval of any mask that utilizes filters from other manufacturers.
This means that despite the fit, comfort, clear face, and filter interoperability offered by OmniMask, NIOSH will not consider it for testing and approval.
Our Mission
Motivation
At OmniMask our mission is to provide the public with extremely high quality and innovative personal protection equipment. Development of our flagship product occurred over 18 months during the belly of the Pandemic.
Our motivation was to develop a next-generation mask in the face of inaction on the part of existing mask manufacturers. We realized that to be useable in the real world, the mask had to be clear and also far more comfortable than existing industrial options. We also wanted the mask to compatible with filters from other brands to ensure adaptability and redundancy during emergencies.
We received major assistance from the faculty and midshipmen at the United States Naval Academy, which utilized next-generation additive manufacturing capabilities to produce, assemble, and wave after wave of prototypes over the better part of two years.
Intellectual Property
Patents
OmniMask is patent pending in the U.S. and other jurisdictions. This page is intended to serve as notice under 35 U.S.C. § 287(a).
Trademarks
OmniMask and the OmniMask logo are trademarks of OmniMask LLC. All other marks are the property of their respective owners.
Copyright
The contents and organization of this website are copyright 2021-2023. All rights reserved.
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